Case Studies
Documented field results, not marketing claims.
Every deployment below was measured against pre-application baselines using independent engineering review. Scope, traffic loading, commissioning windows, and lifecycle savings are reported as observed.
12.4 km haul road stabilized — 62% drop in water-truck cycles.
A high-throughput open-pit mine replaced calcium chloride dust control on its primary haul road with a single Build A Road® stabilization pass. Within 90 days, water-truck cycles fell from 11/day to 4/day and grading frequency dropped from twice-weekly to monthly.
Reduction in water-truck cycles
Longer interval between re-grades
Year-one OPEX savings (est.)
All-season access on a 38 km forestry mainline — no chloride, no rebuild.
A licensee operating in moisture-sensitive boreal terrain needed a year-round mainline without chloride-based palliatives near salmon-bearing streams. Build A Road® stabilized the running surface for four wet seasons without re-application.
All-season uptime since application
Re-applications in 4 years
Reduction in haul-cycle time variance
320 MW construction site — dust eliminated on 41 km of internal access.
Panel installation and tracker maintenance crews on a 320 MW PV site were losing productive hours to dust-related shutdowns. Build A Road® stabilized 41 km of internal access in a single mobilization, eliminating dust events and protecting tracker bearings.
Reduction in water consumption
Drop in panel-cleaning frequency
Dust-related shutdowns post-application
County converts 78 mi of gravel road to stabilized surface — 51% lifecycle savings.
A rural county piloted Build A Road® across a 78-mile gravel road network as an alternative to chip-seal upgrades. Independent engineering review documented 51% lower 10-year lifecycle cost vs. baseline maintenance and a measurable drop in resident complaints.
10-year lifecycle cost reduction
Drop in dust-related complaints
Longer grading interval
Your project
Tell us about your road. We'll model the savings.
Send us scope, traffic, and current maintenance costs. We'll respond with a comparable case study and a TCO model.